Tusuka is in the garment business since 1997, starting as a buying house named “Texel” focusing only on the woven market. With the vision of specialized denim/jeans making, in 2001 Tusuka started its venture as a jeans manufacturer with only 2 sewing lines and a small washing project to take the opportunity of globally growing demand for denim garments. After a year management found the necessity of a world-class in-house washing section to fulfill the vision. So from 2003 management started to expand the washing and new sewing lines in its compound. Now Tusuka has a sewing capacity of 100,000 Per Day with 67 sewing lines specialized in denim garment making, also has a washing capacity of 90,000 pcs per day for Dry Process and 105,000 pcs per day for Wet Process.
Eco Threads & Yarns (Color City Ltd.), a concern of the DBL group started its journey from July 2017 and is fully committed to striving for continuous improvement by creating innovative and cost-effective solutions that protect the environment and improve lives. Integrity, passion, adaptability, care, and excellence are the five core values that Eco Threads & Yarnsupholds and adheres to and offers sewing thread with robust color science, consistent quality, customer-driven service, and creation of value to the customers. Their goal is Sustainable Development for a better planet today and for future generations. Tusuka utilizes sewing thread manufactured by Eco Thread due to its distinctive quality features. Today Textile Focus is going to highlight why Tusuka mostly relies upon sewing thread made by Eco Thread for Denim production. In this regard, we have a conversation with Mr Engr. Sheikh Md. Shariful Islam, B.Sc. Egg. ( Textile), BUTex, FIEB, General Manager, Merchandising of Tusuka.
Textile Focus: Could please give your opinion of the present Bangladesh RMG situation, its growth, prospects, and future challenges from a merchandising point of view?
Engr. Shariful Islam: The RMG sector in Bangladesh stands as a testament to the country’s industrial prowess and resilience. As of now, Bangladesh is the second-largest exporter of garments in the world after China. This industry contributes significantly to the nation’s GDP and provides employment to over 4 million people where the majority of workers are women. The sector’s success can be attributed to its ability to offer competitive pricing, quality production, and timely deliveries which have solidified its reputation on the global stage.
The RMG sector of Bangladesh has experienced robust growth despite global challenges such as the COVID-19 pandemic which disrupted supply chains and demand. Bangladesh’s garment industry has shown remarkable recovery and growth in the Russian-Ukraine war. This resilience is evident in the increasing number of orders from major international brands. The country’s investment in technology, compliance with international labor standards, and sustainable practices have further enhanced its competitiveness.
From a merchandising perspective, I can say the growth of the RMG sector can be seen in the diversification of products and markets. Merchandisers have played a crucial role in identifying new trends, sourcing sustainable materials, and establishing efficient supply chains that meet the ever-changing demands of consumers.
The future of the RMG sector in Bangladesh looks promising. With increasing investments in automation and digitalization, the industry is poised to enhance its productivity and efficiency. The adoption of advanced technologies such as AI and IoT in manufacturing processes will not only improve quality but also reduce lead times to make Bangladesh an even more attractive destination for global retailers.
To enhance efficiency in a Ready-Made Garments (RMG) sector a high-standard niche like Perfumer Clubs a comprehensive approach is needed. The professional club will play a platform for sharing knowledge and experience.
Textile Focus: Why do you think the Eco thread is best?
Engr. Shariful Islam: We believe Eco threads is the best because it combines exceptional quality, durability, and strength with a soft texture for finest seam, making it ideal for denim. Additionally, Eco Thread’s consistent performance, reliable customer support, and timely deliveries help us maintain high production standards and satisfy our customers’ expectations.
The level of customer support we receive from Eco Thread during ordering and delivery is excellent. They provide timely responses, efficient processing of orders, and reliable delivery services, ensuring that our production schedules are consistently met without any delays.
Their commitment to innovation ensures that they continually develop cutting-edge solutions and high-quality products, which support our production needs and help us stay ahead in the competitive denim market.
Textile Focus: Denim product has a huge dry and wet process so why do you use Eco Thread in your denim production?
Engr. Shariful Islam: The Denim industry is going through a revolution in wet & dry processes. Multiple wash cycles with heavy usage of dyes and chemicals are very popular nowadays. Destroyed jeans are on the list of regular usage. We use Eco thread in our denim production because it offers exceptional quality, durability, and strength, ensuring that our products withstand wear and tear. Additionally, its softness makes it ideal for comfortable, long-lasting denim garments specifically designed for denim, offering both strength and softness for excellent sewing performance.
Textile Focus: Currently you are using a good amount of Eco sewing thread in your bulk, do you have a plan to increase business?
Engr. Shariful Islam: Yes, we plan to increase our use of Eco thread in our bulk production. We believe expanding our partnership with Eco Thread will enhance the overall quality and sustainability of our denim products. This strategic move aligns with our goals of maintaining high production standards and meeting the evolving demands of our customers.
Eco thread also stands out from other sewing thread manufacturers due to its superior quality, exceptional durability, and innovative approach. While many threads might meet basic standards, Eco thread excels in offering a blend of strength and softness, ideal for denim. Additionally, their commitment to sustainability, robust R&D department, and excellent customer support further differentiate them, ensuring we receive reliable and advanced materials consistently.
Textile Focus: Eco thread has the best R&D Department; do you think it will help your production in the future?
Engr. Shariful Islam: Yes, Eco Thread’s exceptional R&D department will significantly benefit our future production. Their continuous innovation and development of advanced materials and technology ensure that we can consistently improve the quality, durability, and sustainability of our denim products, keeping us competitive and meeting evolving market demands.
We also use recycled thread produced by Eco Threads for our sustainable denim. This choice aligns with our commitment to environmental responsibility, allowing us to create high-quality, durable denim products while reducing our ecological footprint.
Textile Focus: What do you expect more from the Eco Thread as the future is getting challenges for cost-effectiveness?
Engr. Shariful Islam: As cost is becoming the biggest challenge in the future we expect Eco thread to continue its innovation in creating cost-effective high-quality threads. We also look forward to enhanced sustainability practices, improved efficiency in production and delivery, and continued strong customer support to help us manage expenses while maintaining the quality of our denim products.
