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GMS Composite Knitting Industries Limited adopts INA Intelligent Hanger System for operational excellence and optimizing efficiency

GMS Composite Knitting Industries Limited is a leading vertically integrated knitwear manufacturer that contributes significantly to the growth of Bangladesh’s ready-made garment industry. Established with a vision to deliver high-quality textile solutions, the company operates modern facilities that integrate knitting, dyeing, finishing, and garment manufacturing within a single ecosystem. By combining advanced technology, strong industrial engineering practices, and a skilled workforce, GMS ensures efficient production and consistent quality for global buyers.

With a strong commitment to sustainability, compliance, and innovation, the company continues to strengthen Bangladesh’s reputation as a reliable and competitive hub for world-class apparel manufacturing.

Technology as the Key to Operational Excellence

Figure: Md. Nur-A-Alam, General Manager (RMG Operation), GMS Composite Knitting Industries Limited

In today’s competitive RMG industry, improving efficiency is no longer optional; it is essential. At GMS Group, we strongly believe that integrating advanced technology into our operations is the key to enhancing man–machine utilization and overall productivity. Our focus is on minimizing unnecessary motions, optimizing work processes, and gradually reducing manpower requirements while maintaining high output quality. Through data-driven analysis, regular surveys, and performance monitoring, we continuously evaluate our operational efficiency and make informed management decisions. We are also introducing AI-based software solutions in certain operational areas to further streamline processes and improve productivity. With the support of our corporate initiatives and a strong commitment to problem-solving, we aim to build a technology-empowered organization capable of meeting global challenges. By embracing innovation and continuous improvement, we are confident that the RMG sector can achieve sustainable growth and remain competitive in the evolving global market.

Optimizing Efficiency through the INA Hanger System

Figure: Md. Ataur Rahaman, Asst. General Manager (Industrial Engineering), GMS Composite Knitting Industries Limited

Since joining GMS Composite Knitting Industries Limited in September 2021, my focus has been on improving production efficiency through better industrial engineering practices. One of the key areas we addressed was the hanger system in our production lines. Initially, our process relied on a traditional manual system. By optimizing the INA hanger system and improving line balancing, we enhanced material flow and maximized workforce utilization. As a result, the helper percentage in our production lines was reduced from around 16–20% to nearly 15%, reflecting a significant improvement in operational efficiency. The hanger system plays a vital role in maintaining a balanced production line and controlling work in progress. Through continuous monitoring and a mindset focused on innovation and process improvement, we aim to sustain these efficiency gains and further strengthen our manufacturing performance.

About INA Intelligent Hanger System

INA Intelligent Technology (Zhejiang) Co., Ltd. has developed an advanced intelligent hanger system designed to transform garment manufacturing into a data-driven, highly efficient production process. The system uses overhead conveyors, digital controllers, and RFID-based tracking to automatically move garment pieces between sewing stations while collecting real-time production data. This enables factories to monitor operator efficiency, track work in progress, and balance production lines more accurately. By reducing manual handling and idle time, the system can improve productivity by 20–30%, reduce the need for helpers, and enhance operational transparency, thereby supporting smart factory development in the global apparel industry.

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