A Legacy of 44 Years in the Sewn Product Industry
Methods Apparel Consultancy, a 44-year-old organization, has been at the forefront of revolutionizing the sewn product industry. Originally founded in South Africa, the company has expanded its operations and now operates primarily from India, with a presence in over 24 countries. We cater to a wide spectrum of industries, including garments, home furnishings, leather goods, shoes, and sports gear, by providing specialized consultancy services, industry-specific training program, and state-of-the-art software solutions.
A Strong Presence in Bangladesh
Recognizing Bangladesh as a global hub for garment manufacturing, we took a strategic step in July 2024 by opening our liaison office in Dhaka. With an on-ground team led by Ms. Maisha Sumaiya (Business Development Manager) and Mr. Billal Hossain Dipu (Implementation Specialist), we are committed to supporting Bangladeshi manufacturers in enhancing efficiency, reducing costs, and achieving sustainable growth.
Our growing footprint in Bangladesh is reflected in our partnerships with leading manufacturers such as Eastport Ltd., Ananta Group, Palmal Group of Industries, Armana Group, and Knit Concern Group, with many more collaborations in the pipeline.
Leadership and Expertise
At the helm of Methods Apparel Consultancy is a team of seasoned professionals:
- Ms. Sunaina Khanna, Managing Director, with 25 years of experience in the garment industry, steering the company towards growth and innovation.
- Mr. Rajesh Kumar, Technical Director, with 20 years of experience, the mastermind behind our cutting-edge software solutions.
- Mr. Din Bandhu, Business Head, leveraging 28+ years of industry expertise to drive strategic initiatives and market expansion.
- Mr. Magesh, Principal Consultant, with over 15 years of experience leading operational excellence.
Best-in-Class Products & Services
Methods Apparel Consultancy offers a comprehensive suite of solutions tailored to meet the specific needs of the sewn product industry:
1. Pro-SMV: Professional Standard Minute Values based on PMTS
Pro-SMV is an advanced system designed to calculate accurate Standard Minute Values (SMV) based on MTM2. It allows manufacturers to achieve operational excellence by optimizing labor costs, enhancing productivity, and thereby improving profitability. The features like automatic thread consumption, an interactive dashboard, video tutorials, multi-language interface, Mobile App and customizable reports, Pro-SMV stands as a strong alternative to system like GSD-Cost, offering superior ROI and affordability.
2. Pro-X 4.0: Real-Time Tracking System from Cut-to-Pack
Pro-X 4.0 is a cloud-based Application that revolutionizes real-time tracking of manufacturing operations, It includes modules for:
- Fabric Inspection
- Cutting (integrated with our former Pro-CUT software)
- Sampling
- Production (for Individual as well as Critical Areas)
- Quality (Complete QMS including TLS & Audit systems)
- Maintenance (with Asset Management)
This system enables manufacturers to monitor operations with real-time data analytics, reducing inefficiencies and improving decision-making.
3. Pro-Study: Diagnostic Services for Performance Improvement
Our Pro-Study service involves a comprehensive diagnostic study of garment factories to identify potential areas of improvement throughout the value chain. We analyze production bottlenecks, assess skill levels, and provide a roadmap for continuous improvement. Our approach includes recommendations for absenteeism management, Training Within Industry (TWI), and real-time quality management systems, ensuring a significant enhancement in operational performance.
4. Industry-Specific Training Programs
Training is at the core of our offerings. We provide specialized programs for all levels focused on:
- Lean manufacturing and process improvement
- Operator skill enhancement and methods training
- Industrial Engineering techniques
- Quality control and assurance methodologies
Our training programs equip professionals with the skills needed to enhance operational efficiency, reduce waste, and ensure superior product quality.
Impact on Bangladesh’s Garment Industry
Bangladesh’s apparel sector is the 2nd largest in the world, contributing significantly to the country’s economy. However, challenges such as high production costs, inefficiencies, and quality control issues persist. Methods Apparel Consultancy, with its customized solutions and affordable services, is well-positioned to help Bangladesh Apparel Manufacturers to achieve manufacturing excellence by :
- Reducing SMV and improving productivity
- Minimizing quality defects and rework
- Optimizing manpower utilization and training
- Implementing cutting-edge technology for real-time monitoring
Our commitment to adaptability and performance ensures that every solution we provide is tailored to meet the specific needs of our clients. With an established presence in Bangladesh, we are dedicated to supporting manufacturers in achieving global competitiveness.
The Future of Methods Apparel Consultancy
With our strong legacy, dedicated leadership, and cutting-edge solutions, Methods Apparel Consultancy is poised to make a lasting impact in the Bangladesh market. Our commitment to delivering top-tier consultancy, training, and software solutions makes us the preferred partner for businesses looking to enhance their efficiency and profitability. As we continue our journey, we look forward to empowering more companies and contributing to the growth of the global sewn product industry.
Please visit our website: https://www.methodsapparel.com
