Sewing threads are long filaments of yarn that are twisted together to form a long-length fiber that is the main component for holding fabrics together. The basic process of sewing is to insert a needle into a fabric having a thread in the needle eyehole to form stitches. Sewing threads are a special type of yarn designed and built to move quickly through a sewing machine. Sewing thread is crucial for the garment industry, serving as the primary accessory and essential component.
Minor sewing thread malfunctions lead to product, machinery, garment engineering, and manhour losses in terms of monetary value. Proper Sewing thread specifications, picking accurate thread, and thread application can all have an impact on sewing efficiency and the quality of seams. A sewing thread’s primary function is to produce an aesthetic look in stitches and the durability of seams.
Sewing machines with high speed can stitch at a rate of 6000 stitches per minute. At various points during the process, this sewing thread is subjected to high stresses and strain.
The RMG sector is facing challenges as a result of high input and logistical expenses, including cotton and yarn as well as global inflation. We need to optimize our processes and materials considering any rework or alteration will have significant adverse effects with big losses. Sewing thread is essential in terms of quality and financial savings to achieve optimal production. The lack of quality is often represented as an iceberg, with quality problems appearing as surface problems like returned goods. Poor quality results in rework, process loss, product loss, rejection, and decreased productivity, among other undesirable consequences.
To support our valuable partners and prestigious buyers in this delicate and challenging situation, Eco Threads Limited has established and had been providing complimentary consulting services under the banner of “ecoCARE”. “ecoCARE” is a spontaneous service that has been providing a unique combination of quality, service & comfort to brands, designers, manufacturers, and consumers for catering the requirements of sewing threads.
Eco Threads Limited has emerged in the sewing thread industry as a knowledge partner of this apparel industry. It clearly defines our approach and commitment to customer satisfaction with the right product at the right time. Eco Threads Limited has a dedicated technical team of skilled professionals who offer the program “ecoCARE” with a solution-oriented approach to provide specialized care to retailers & customers regardless of all technical support.
Eco Threads Limited offers significant Pre-sales and After-sales services to retail offices & manufacturers to ease their manufacturing difficulties with technical expertise under the service “ecoCARE”.
Our premier focuses are on:
- Thread costing analysis
- Thread & Needle selection
- Troubleshooting
- Development assistance
- Workforce awareness sessions
- Hidden cost analysis
- Productivity improvement program
- Vendor managed inventory (VMI)program
- Thread Costing Analysis
Eco Threads Limited provides thread costing analysis to manufacturers and retail offices. This analysis includes head-to-head comparison for different substrates and length/count-wise variation.
- Thread & Needle Selection
This is a joint service between industry-leading needle suppliers and Eco Threads Limited. Depending on fabric characteristics, the appropriate type and size of thread and needle are recommended for smooth manufacturing.
- Troubleshooting
Eco Threads Limited provides all types of troubleshooting services regarding sewing thread and stitches.
- Development Assistance
Eco Threads Limited offers significant inputs during the development or R&D stage of a new product or style. Detail wash processes, special characteristics of the fabric, and shop-floor skill levels are taken into count in this assistance program.
- Workforce Awareness Sessions
We believe in “sharing is caring” and we are always ready to share our technical knowledge and strength with our valued customers. We have awareness programs specifically designed for
- IE team
- Production team
- Maintenance team
- Quality team
Eco Threads Limited ventures into a collaborative approach with the leading sewing machine and needle suppliers to make a common platform of understanding and interlinking. The intended subjects of these programs are:
- Machine threading
- Better utilization of thread
- Selecting the right thread substrate
- DHU analysis and reduction
- Thread reconciliation
- Process development
- Hidden cost analysis
This is a unique program offered by Eco Threads Limited that investigates various hidden costs of shop-floor generated from wastage or unnecessary processes leading to loss. A dedicated team participated by personnel from technical service, sales & marketing functions as investigators to find root causes and provide sustainable solutions.
- Productivity improvement program
Eco Threads Limited is equipped with the technical capability of offering various productivity improvement programs. We offer an in-depth analysis on:
- Wastage minimization
- Thread performance comparison
- Sewing difficulties solution
- Efficiency monitoring and enhancement
- Vendor managed inventory (VMI)program
To prevent overflowing warehouses or shortages in inventory, optimize inventory management, and run the operation smoothly Eco Threads Limited offer a VMI program to their potential customers/business partners.
Implementing innovative and advanced technologies, powered by ecoCARE, Eco Threads Limited is working as a development partner of special programs of M&S, G-Star, George, Perry Ellis, C&A, H&M, S.Oliver, Uniqlo, Bestseller, Benetton, etc. Although having a good set of clients in the European Market, Eco Thread is also focusing on serving retailers in the USA market. To pace with the current evolving market, Eco Threads Limited continuously presents innovative products utilizing its expert R&D and technical team and has developed some extraordinary products such as “ecoDENIM”, “ecoCOT CORDED”, “ecoLYOCELL”, “ecoHEM”, “ecoMELT”, “Bulklon” etc. Eco Thread offers specialized and innovative sewing threads for the denim market, including “ecoPOLY,” “ecoCORE,” and “ecoDENIM.” It additionally provides a specific shade card for the denim & regular sewing thread as a color reference for all the available colors.
Eco Threads’ outstanding service support enables the company to establish itself as a renowned industrial sewing thread provider in the sewing thread industry within a short span of time. With their exceptional service support, Eco Threads Limited aims to become the industry’s top solution provider for sewing threads. They have already gained a competitive edge in the industrial sewing thread market and are proud to carry the “Made in Bangladesh” label.
- https://www.fibre2fashion.com/industry-article/1315/prime-requirements-and-classification-of-sewing-threads#:~:text=Selection%20of%20sewing%20threads%20is,color%20fastness%20and%20wash%20fastness.
- https://bangladeshpost.net/posts/strong-negotiation-needed-with-buyers-to-get-fair-prices-of-rmg-76723
Eco Threads & Yarns ( A Concern of DBL Group)
Eco Threads Limited | BGMEA Complex| 11Th Floor
House no 7/7A | Block H-1 |Sector 17 ,Uttara| Dhaka 1230 | Bangladesh
Cell: +8801324244966 | Web: http://www.eco-threads.com
